CERAMIC BALL UNITS
In 1984, for the first time in Japan, FYH succeeded in the production of total ceramic bearings from start-to-finish production of raw materials. Since that time, user feedback has confirmed that this series has proven itself as the ultimate choice for a multitude of special operating environments. After more than two decades of continual development, this series has been evaluated as "the most reliable maintenance-free bearing" for any industry, and it has evolved to include a variety of options to satisfy many speciﬁ c needs.
The ceramic balls and precision inner and outer rings of the Ceraball bearing demonstrate excellent wear resistance and provide longevity and stable performance in applications where temperature extremes, high speed, torque, and corrosion are factors.
The Ceraball series exhibits extremely high anti-abrasion qualities and offers remarkably stable performance in the most severe environments.
Reduced maintenance costs
Re-lubrication intervals can be signiﬁcantly extended or eliminated altogether.
Excessive grease discharge can be eliminated thereby contributing to a cleaner environment.
Supplementary items such as cooling devices and automatic grease replenishment systems can be eliminated.
Low friction operation reduces the amount of energy required thereby saving electricity and money.
High stress resistance
The threat of shattering from foreign matter incursion is greatly reduced which creates a safer working environment.
Electric arcing is eliminated.
|CERAMIC BALL HIGH TEMP UNITS
||Max Operating temperature
||When liquids or gasses are present in higher concentrations, standard bearings operating in temperatures above 180℃ (356ºF) can deteriorate from surface oxidation rather quickly. The Ceramic ball units can be incorporated into stainless steel bearings to prevent rapid corrosion. If the operating temperature exceeds 230℃ (446ºF) then seals are omitted and only slingers are utilized.
||Standard bearings utilizing grease as a lubricant cannot function well above 260℃ (500ºF). FYH has developed a solid self-lubricating lubricant which can operate in temperatures over 450℃ (842ºF) particularly at lower RPM’s > dn 5,000.
|Maintenance cost reduction example on a heat-treatment furnace
Ceramic ball unit
|The standard unit is re-lubricated with high-temperature grease every day and completely changed every six months.
||The Ceramic ball unit operates for SIX years without re-lubrication.